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製造業服務化 產業升級的強力引擎 Servitization in Manufacturing A Powerful New Driver for Industrial Upgrading
作者:林聖鈞 Lin, Sheng - chun     
出版日期:2008-04-08
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知識經濟時代的來臨,對於製造業的總體環境產生了巨大的衝擊,以往的大量製造銷售、壓低成本、搶佔市佔率的紅海手段,已經遭遇到困境與瓶頸;根據行政院主計處年度調查報告指出,製造業的整體獲利表現,有每況愈下的趨勢。在知識密集、商業模式改變的情況下,製造業面臨轉型的危機,製造業廠商必須朝「微笑曲線」的兩端邁進,專注於研發能力、並提供高附加價值的服務能力,發展「製造業服務化」。

製造業服務化三大延伸議題
製造業服務化是一種產業價值鏈的延伸,其最主要的目標為發展成一個以產品為基礎,透過服務的加值,創造出更多價值的商業模式。資策會創研所將製造業服務化區分為三大研究議題,分別為:

1.IT強化製造能力
2.產品服務化
3.服務網路化

IT強化製造服務能力
製造業追求製造服務能力的提昇、生產成本的降低以及良率的進步,利用資訊技術,達成製造業創新,可促使業者強化服務的能力。

以機械產業的機具遠端監控服務為例,在機具遠端監控服務的導入下,機器之間可相互溝通,自動偵測製造環境的狀況,轉換成參數,中控台經由連線接收感測裝置測出的數據,自動比對參數資料庫,便可以推測得知機具運作發生的問題,即時線上處理問題,使機具保持正常運作;即使無法線上解決,工程人員也可透過遠端監控了解何種零組件出現障礙,攜帶正確的替代零件及工具前往現場處理,節省往返的時間及成本。經由機具遠端監控服務,提供了製造技術上的創新,改良了過去需要操作人員被動維護的缺失,提供即時、遠端且低成本的維護模式。

產品服務系統產品服務系統為一套產品與服務組合,企業獲利的目標不在於銷售產品本身,而是以提供服務或者是功能的方式,滿足消費者需求,創造商品價值。

目前火紅的電子書Kindle即是產品服務系統的一個代表個案。Kindle為全球最大網路書店亞馬遜 (Amazon)所推出,讀者只需要擁有一台電子書裝置,即可在任何有通訊訊號的地方,以更優惠的方式,下載任何想閱讀的書籍、報章雜誌,甚至訂閱部落格、收發電子郵件…。對於消費者而言,Kindle的價值並不在於「擁有」電子書裝置,而是在於消費者可以「使用」此裝置,享受亞馬遜 (Amazon)所提供的電子書服務及功能,滿足閱讀的「需求」。

服務網路化
製造業為了提昇產業價值鏈之價值,於是透過網路以更即時與便捷的方式提供多元的服務,擴展企業的獲利模式。換言之,企業除了提供實體的服務,如維修、保固等之外,更進一步利用網路以虛擬的方式提供服務,使得服務弭平國界、時間的限制,更即時且更具效率。

其中紡織製造業的3D虛擬試衣體驗服務,即為一種服務網路化的典型。紡織製造業者利用虛擬實境的方式,建構出一個虛擬試衣環境,消費者可以透過人體掃描或自行上網設定,創造出個人的3D人體模型。消費者利用人體模型,進行虛擬試衣,同時亦可參考其他消費者的搭配,或者是上網分享自己的搭配心得,使購買衣物的過程更順利,亦提高消費滿意度。

過去的製造業者,對於服務的提供並沒有深刻的體驗及興趣,僅僅認為是噱頭或者是產業的附屬品;但是隨著時代轉變、服務工程興起,消費者對於服務有了更強烈的需求;所以,對於製造業者,製造業服務化顯然是未來發展的趨勢,業者必須以創新、創意,來面對產業風貌的轉變,創造製造業的新服務價值。

The dawning of the era of the knowledge economy has had a huge impact on the macro environment for the manufacturing sector. Strategies that worked in the past – mass production, focusing on cost reduction, and working to grab market share – are no longer as effective as they used to be. Data from the annual surveys conducted by the Directorate General of Budget, Accounting and Statistics, Executive Yuan indicates that the performance of manufacturing in Taiwan as a whole has been deteriorating steadily. Given the growing importance of knowledgeintensive business models, manufacturing enterprises are being forced to transform themselves. Companies need to focus on the two ends of the "smile curve", building up their R&D capabilities and developing the ability to provide high value-added services. This process can be described as the "servitization" of manufacturing industry.

Three Key Issues Relating to Manufacturing Sector Servitization The servitization of manufacturing industry constitutes an extension of the value chain. It involves taking products as the foundation, and then adding value through services to create a business model that maximizes value creation. The Institute for Information Industry's IDEAS (Innovative DigiTech-Enabled Applications & Services Institute) has identified three key aspects of manufacturing sector servitization:

1.Leveraging IT to enhance manufacturing capabilities
2.Product service systems
3.Service over the internet

Leveraging IT to Enhance Manufacturing Capabilities Manufacturing enter prises need to upgrade their manufacturing services capabilities, reduce production costs and improve yield rates. By making effective use of information technology, manufacturing firms can innovate and strengthen their service provision capabilities. One example here is the development of remote monitoring and diagnostics services in the machine tool industry. The development of this type of service has made it possible for machines to communicate with one another, and to undertake the critical or relative status in the factory automatically. The recorded data will be sent to the central control unit and be compared by the parameter database to identify any causes of system failure. The system will undertake real-time, online troubleshooting of these causes to keep the machine tool operating smoothly. If a problem cannot be remedied on-line, the engineers can still use the remote monitoring system to verify which components are causing the problem, so that know which replacement parts and tools to take with them when they go to perform on-site repair, thereby saving time and money by avoiding the necessity for repeat trips. The development of remote monitoring and diagnostics represents an important instance of innovation in manufacturing technology. Whereas in the past machines sat passively waiting for maintenance personnel to come and repair them, it has now been possible to create a low-cost, real-time, remote maintenance and repair model.

Product Service Systems
As the name suggests, a Product Service System integrates products and services. With this type of system, the enterprise's goal is not so much product sales as the provision of services or functions to meet consumers' needs and create value.

Amazon Kindle, which is attracting so much attention at the moment, is a classic example of a product service system. Launched by Amazon, the world's largest online bookstore, Kindle is an e-book reader device that enables the user to download books, magazines and newspapers to read at low cost from any location with a communications link. Kindle users can also subscribe to blogs, and send and receive e-mail. From the consumer's point of view, the value that Kindle provides derives not so much from "possession" of the e-book reader device itself as from the ability to “use” the device to access the e-book services and functions that Amazon provides.

Service over the Internet
For a manufacturing industry seeking to create more value,the Internet makes it possible to provide a wider range of services in a convenient, timely manner, thereby developing new, more profitable business models. Besides providing "physical" services such as maintenance and repair, manufacturing firms can now also leverage the Internet to provide virtual services. The Internet helps enterprises to overcome the spatial and temporal restrictions that have hampered service provision in the past; manufacturers can deliver services worldwide, in a quicker and more efficient manner.

The development of 3D virtual fitting service by the textile and garment industry is a fine example of Webbased service innovation. Using virtual reality technology, garment manufacturers can create a "virtual fitting room" environment. The consumer creates a personal 3D model of herself or himself either through scanning or by inputting the necessary settings themselves online. The consumer "try on" clothes in the virtual environment via the virtual model. Consumers can also share their fitting experience with others and offer suggestions. 3D virtual fitting service makes the process of buying clothes much smoother and more convenient, thereby helping to raise the consumer’s satisfactory.

In the past, manufacturing companies had little experience with, or few interests in, service provision; they tended to view the provision of services as merely an adjunct to or extension of the industry. However, times have changed. The emergence of service engineering has been accompanied by higher expectations on the part of consumers. For the manufacturing companies, servitization is obviously the way to be. Manufacturing companies have to focus on creativity and innovation if they were to keep pace with the transformation that is taking place in the manufacturing sector and succeed in creating value from services.